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SUPERVISOR
Kaivan Raissi,Mohmmad ali Golozar
کيوان رئيسي (استاد مشاور) محمدعلي گلعذار (استاد راهنما)
 
STUDENT
Mohammadreza Garsivaz
محمدرضا گرسيوزجزي

FACULTY - DEPARTMENT

دانشکده مهندسی مواد
DEGREE
Master of Science (MSc)
YEAR
1388
In this study the surface characteristic of oxide films on Ti-6Al-4V alloy formed by an anodic oxidation treatment in H 2 SO 4 /H 3 PO 4 electrolyte was evaluated. The oxide film was formed under potentiostatic condition at potentials higher than the breakdown voltages. The effect of anodizing voltage on the corrosion and tribocorrosion behavior of material was also investigated. The corrosion of oxide layers was studied using electrochemical potentiodynamic polarization and electrochemical impedance spectroscopy(EIS) techniques, in 0.9wt% NaCl solution. Polarization curves showed a significant rise in the corrosion resistance after spark oxidation. Moreover the results exhibited more positive corrosion potential and higher corrosion current density at higher anodizing voltage. The obtained EIS spectra and their interpretation in terms of an equivalent circuit with the circuit elements representing the electrochemical properties of two oxide layers (composed of porous outer layer and dense inner layer), space charge region and diffusion, were in a good agreement. Evaluation of tribocorrosion of oxide layers produced at various anodizing voltages was studied in 0.9wt% NaCl measuring the free corrosion potential with respect to Ag/AgCl 2 reference electrode. It was observed that for samples anodized at lower voltages, the open circuit potential drops sharply down to negative values due to the removal of oxide films. But for samples anodized at higher voltages, the results indicated lower potential drop having a slower slop. After being tested, the surface of samples were investigated by SEM and EDS. Results obtained indicated that the oxide layer on samples anodized at lower voltages is totally removed, but for samples anodized at higher voltages the oxide layer is only locally removed within the wear track. Moreover, measurement of wear volume loss exhibited lower wear volume in samples anodized at higher voltages. These results indicated a better tribocorrosion behavior due to increasing the anodizing voltage. Morphology of the surface layers was studied by scanning electron microscope (SEM). The results indicated that the diameter of pores and porosity of oxide layer increase with anodizing voltage. The thickness of the layer was measured on the cross sections of samples by SEM. The results showed a linear increase of thickness with increasing the anodizing voltage. The EDS analysis of oxide films formed in H 2 SO 4 /H 3 PO 4 at potentials higher than breakdown voltage, demonstrated the precipitation of sulfur and phosphor elements from electrolyte into the oxide layer. The roughne measurement of oxide layer showed that in spark anodizing, the Ra and Rz parameters would increase with increasing anodizing voltage. Key Words: anodizing, breakdown voltage, tribocorrosion, EIS.
چکيده در تحقيق حاضر، آندايزينگ آلياژ Ti-6Al-4V در محلول H 2 SO 4 /H 3 PO 4 در ولتاژهاي بالاتر از ولتاژ شکست دي الکتريک انجام و اثر ولتاژ آندايزينگ بر رفتار خوردگي و تريبوخوردگي پوشش در محلول wt% NaCl 9/ 0ارزيابي شده است. ارزيابي رفتار خوردگي لايه اکسيدي با انجام آزمون هاي پلاريزاسيون آندي و آزمون اسپکتروسکوپي امپدانس الکتروشيميائي((EIS انجام شد. نتايج به دست آمده از اين آزمون ها نشان داد که افزايش ولتاژآندايزينگ باعث مثبت تر شدن پتانسيل خوردگي و افزايش چگالي جريان خوردگي مي شود. به علاوه نمودارهاي به دست آمده از آزمون هاي EIS ومدار معادل الکتريکي آن ها به خوبي نشان دهنده ساختار دولايه اي پوشش آندايز، اثر بار فضائي و پديده نفوذ در عرض لايه اکسيدي بود. ارزيابي رفتار تريبوخوردگي پوشش اکسيدي و تاثير ولتاژ آندايزينگ بر آن با استفاده از نمودارهاي پتانسيل خوردگي- زمان انجام شد. نتايج حاصل از اين آزمون ها نشان داد که فرايندآندايزينگ باعث بهبود رفتار تريبو خوردگي آلياژ مي شود. به علاوه لايه هاي اکسيدي ايجاد شده در ولتاژهاي بالاتر، رفتار تريبوخوردگي بهتري از خود نشان دادند. بررسي سطح سايش با ميکروسکوپ الکتروني روبشي نشان داد که در نمونه خام و نمونه هاي آندايز شده در ولتاژهاي پائين تر مکانيزم سايش چسبان حاکم است و با افزايش ولتاژ آندايزينگ مکانيزم تغيير کرده و با وجود لايه اکسيدي روي سطح نهائي، سايش بسيار ملايم تر خواهد بود. به علاوه آناليز EDS سطح سايش نيز حاکي از تخريب کامل لايه اکسيدي در نمونه هاي آندايز شده در ولتاژهاي پائين و تخريب موضعي لايه در نمونه هاي آندايز شده در ولتاژهاي بالاتر است. حجم سايش نمونه ها آندايزينگ ،

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